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04.5-07 Ford 6.0L Powerstroke Full Replacement EGR Solution

04.5-07 Ford 6.0L Powerstroke Full Replacement EGR Solution

List price: $648.70  


You save: $149.70 (23%)

04-07 6.0 Powerstroke Full Replacement EGR Cooler Solution
Customers in heavy smog tested counties have been asking for it and here it is. A Sinister Replacement EGR Cooler looks and fits like stock but without all the factory egr cooler problems. We have removed the factory honeycomb material inside and replaced it with a series of stainless steel tubes. The tubes allow the exhaust gas to flow more freely and faster eliminating a chance of clogging. The Sinister Replacement EGR Cooler is tig welded and every cooler goes threw a series of pressure test to ensure your getting a leak proof cooler.

This kit includes:

  • Sinister Replacement EGR Cooler
  • Ford EGR valve
  • Intake gaskets
  • Turbo bolt & o-ring kit
  • Connector hose      


  • Does not Require Complete Removal of Intake Manifold saving hours of install time
  • Direct Replacement of existing EGR Cooler
  • Works great on vehicles in heavily smog tested counties
  • Pressure Tested TIG Welds Guaranteed not to Leak
  • Includes detailed Installation Instructions            
  • Factory honeycomb is replaced with bigger stainless steel tubing which allows for better exhaust gas flow into manifold
  • Will not throw a Check Engine Light on any year 6.0 Powerstroke

Sinister Diesel part number: SD-FES-6.0-04

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