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2003-2007 Ford 6.0 Power Stroke Intercooler Pipes, Boots, & Upgrades

Intercoolers, boots, intercooler pipe upgrades, & more for the 2003-2007 6.0L Powerstroke Diesel. 

Leaking intercoolers or torn intercooler boots cause performance loss and thus make your engine less responsive and fuel economy will suffer. Get all of the boost to the engine with our selection of upgraded parts today!

Brand: No Limit Fabrication Part Number: 60xCSK
No Limit Fabrication Cold Side Kit for 2003-2007 Ford 6.0 PowerStroke, Proudly Made In America, available with (2) 1/8" Ports for additional power adders such as Nitrous or Methanol Injection, or for using as a gauge port.Available with Premium 6 layer heavy duty bootsAvailable Raw, Polished, or coa..
$350.00
Brand: No Limit Fabrication Part Number: 60xHP
No Limit Hotside Intercooler Pipe for 6.0 replaces mild steel factory piping. Makes 30-50 degree EGT drop.Details:6.0 Hotside Intercooler Pipe - Raw FinishReplaces Mild Steel Factory PipingMakes 30-50 Degree Drop in EGTsAluminum Tube with Raw FinishMade In The USASold As A KitFits:2003-2007 Ford Sup..
$299.00
Brand: AFE Part Number: 46-20108-B
Fits: 2003-2007 Ford 6.0L Powerstroke (Passenger Side)Perfect Fit: Utilizes the factory mounting locations to provide stability for a hassle-free installation. Includes high quality stainless steel clamps and heavy-duty 5-Ply couplings for strength. Fits OEM intercooler.Flow and Performance: This AF..
$241.29
Brand: AVP Part Number: AVPINT60KIT-BLK
AVP intercooler piping and boot kit with clamps.Powdercoated black to give your engine bay a stealth look, setting it apart from every other 6.0L.*Installation on dual alternator trucks is very tight but can be done.AVP: INT60KIT-BLK..
$150.00
Brand: AVP Part Number: AVPINT60KIT-PSD
AVP intercooler piping and boot kit with clamps.Polished to give your engine bay a shiny clean look, setting it apart from every other 6.0L.*Installation on dual alternator trucks is very tight but can be done.AVP: INT60KIT-PSD..
$150.00
Brand: Full Force Diesel Part Number: FFD428
Upgraded driver's side Intercooler Pipe with Boots & Clamps. The updated pipe kit that fixes the factory plastic pipe that give problems due to the fact it's made of plastic. This plastic isn't as strong and it's failure is mainly due to oil sitting in the pipe that breaks down the plastic.Inter..
$141.38
Brand: Ford Motorcraft Part Number: 6C3Z-6C640-AA
Don't risk the stock brittle plastic intercooler pipe taking down your 2003-2007 Ford 6.0L Powerstroke, replace it with a genuine Ford Intercooler Pipe Upgrade 6C3Z-6C640-AA. This mandrel bent driver side intercooler pipe will provide a factory fit and includes boots and clamps for a seamless instal..
$290.91
Brand: Mishimoto Part Number: MMINT-F2D-03K
Fits: 2003-2007 Ford 6.0L Powerstroke Direct fit for the 2003–2007 Ford 6.0L Powerstroke Includes hot-side and cold-side intercooler pipes and boots 3.35" bar-and-plate core is 33% thicker than factory 3.0" mandrel-bent aluminum polished pipes eliminate restrictive bends ..
$1,626.95
Brand: XDP Mfg Part Number: XD455
Upgrade the factory intercooler hoses on your 2003-2007 Ford 6.0L Powerstroke with the XDP 6.0L Intercooler Hose and Clamp Kit XD455. Don't let a boost leak ruin your engine efficiency, or a blown hose leave you stranded on the side of the road.Replace those old, worn, high mileage hoses before they..
$199.95
Brand: No Limit Fabrication Part Number: 60IC
No Limit Fabrication 6.0 Power Stroke Air To Air IntercoolerOur Premium Intercooler For The 2003-2007 F-250/350/450/550 Has The Largest Core On The Market.Utilizing A Far Superior Bar & Plate Core. You Will See Drops In EGT's Of Up To 200 Degrees As WellAs A Substantial Increase In Throttle Resp..
$1,199.00
Brand: No Limit Fabrication Part Number: 60CBS
Our 6.0 Intercooler Boot Kit Uses 6 ply High Temperature Silicone. Improve quality and reliability with this kit.No Limit Fab: 60CBS..
$149.00
Brand: Dorman Products Part Number: 904-400
This turbocharger intercooler hose is designed to match the fit and function of the original hose on 2005-2007 Ford 6.0L Engines, and is engineered for durability and reliable performance.Direct replacement - this turbocharger intercooler hose is designed to match the fit and function of the origina..
$72.52
Brand: Dorman Products Part Number: 904-272
The Dorman 904-272 Cold Side Intercooler Pipe Kit for your 2005-2007 Ford 6.0L Powerstroke restores the power and performance that you're robbed of by leaking and torn intercooler couplers. The Dorman Intercooler Pipe features a high-quality design that withstands the intensely pressurized air of th..
$149.17
Brand: Vulcan Performance Part Number: ICB60
VPMAXIntercooler Boot Systems Upgrade those weak OEM boots with our high quality silicone boots with stainless steel spring loaded T-Bolt clamps.Our silicone boots are not off the shelf boots as you may see elsewhere. As with all our boot kits they are made to our specs, these units feature interna..
$242.00
Brand: Ford Motorcraft Part Number: 6C3Z6C640A
Turbo to intercooler pipe connection boot. Fits 2003-2007 Ford 6.0L Powerstroke Diesel Trucks. Ford lists this boot to fit 2004.5-2007 trucks, but we use it on 2003-2004 trucks as well.. It's cheaper, and has a little more length. For some reason Ford charges MORE for a shorter hose.  If ..
$133.32
Brand: Sinister Diesel Part Number: SD-INTRPIPE-6.0-KIT
Sinister Diesel Upgraded Intercooler Charge Pipes with Replacement Silicone Boots and Clamps. Kit Includes:  Hot side and cold side mandrel bent aluminum Sinister Diesel charge pipes. Heavy Duty Four Ply Sinister Diesel Silicone Boots Stainless Steel Spring Clamps Sinister part number: SD-IN..
$499.99
Brand: BD Power Part Number: 1407006
03-07 Ford 6.0L Intercooler Boot - Top Passenger Side This is just for the boot that connects the turbo to the pipe that goes to the intercooler. Does not include clamps. Image for representation only. BD Power part number: 1407006..
$78.95
Brand: Mishimoto Part Number: MMINT-F2D-03XX
Mishimoto has released a performance intercooler for the 2003-2007 Ford 6.0L Powerstroke. A high-powered 6.0L engine needs an intercooler that can effectively reduce intake temperatures and withstand high pressures. The Mishimoto 6.0L Powerstroke intercooler is manufactured with heavy-duty cast alum..
$1,310.95
Brand: Banks Power Part Number: 25974
Fits 2003-2004 Ford F250/F350 6.0L Powerstroke Superior to stock, everything about Banks Techni-Cooler Intercooler system is bigger. It includes mandrel-bent 3.5" high-flow boost tubes ... large, high-efficiency all-aluminum end tanks instead of the wimpy stock plastic ones that can rupture under h..
$1,459.00
Brand: Ford Motorcraft Part Number: 6C3Z6C640B
Intercooler pipe to Intercooler connection boot. Fits 2003-2007 Ford 6.0L Powerstroke Diesel Trucks. This boot degrades over time from exposure to oil and the elements, tearing or splitting in some cases, causing loss of boost and overall power. Ford: 6C3Z6C640B..
$100.32
Brand: Sinister Diesel Part Number: SD-INTRPIPE-6.0-IE-KIT
Pure Diesel Power now offers the Sinister Diesel Upgraded Intercooler Charge Pipes kit with their Mandrel bent aluminum Intake Elbow.Kit Includes: Aluminum construction for lifetime rust free performance and heat dissipation Won’t split or crack like the factory plastic pipe can Hot side and co..
$599.99
Brand: CSF Radiators Part Number: 6013
The CSF OEM+ Replacement Intercooler is manufactured from the highest quality components to provide you with the best aftermarket OE replacement intercooler available for your 2003-2007 Ford 6.0L Powerstroke. CSF is an ISO certified cooling system manufacturer with many OEM customers around the worl..
$327.19
Brand: Mishimoto Part Number: MMICP-F2D-03BK
Mishimoto has developed an intercooler pipe and boot kit for the 2003-2007 Ford 6.0L Powerstroke. Factory piping has numerous restrictive bends that impede airflow and choke the power of your truck. The Mishimoto intercooler piping is engineered to eliminate unnecessary bends, which results in incre..
$401.95
Brand: Banks Power Part Number: 25975
Fits 2005-2007 Ford F250/F350 6.0L Powerstroke Superior to stock, everything about Banks Techni-Cooler Intercooler system is bigger. It includes mandrel-bent 3.5" high-flow boost tubes ... large, high-efficiency all-aluminum end tanks instead of the wimpy stock plastic ones that can rupture under h..
$1,459.00
Brand: Mishimoto Part Number: MMBK-F2D-03BK
Mishimoto is proud to release a direct-fit silicone boot kit with DuraCore™ technology designed specifically for the 6.0L Ford Powerstroke. Mishimoto DuraCore™ technology is the synthetic material that comprises the innermost layer of all Mishimoto silicone diesel boots. Compared to normal silicone,..
$220.95
Brand: BD Power Part Number: 1047035
Nothing can put an end to a hill climb or quarter mile pass faster than a turbo hose that blows off. Now, you can eliminate this problem with BD's hose and clamp kits. The Nomex silicone hoses can withstand over 100 psi of boost, and are secured by rugged, spring-loaded, stainless steel T-bar clamps..
$344.95
Brand: Sinister Diesel Part Number: SD-INTRPIPE-6.0-HOT
Get rid of the OEM constricted pipe and upgrade to Sinister Diesel's Hot Side Intercooler Charge Pipe Product Features: Aluminum construction for lifetime rust free performance and heat dissipation Won’t split or crack like the factory plastic pipe can Mandrel bent powder coated aluminum tubing..
$265.99
Brand: Ford Motorcraft Part Number: 6C3Z6C640C
Turbo to intercooler pipe connection boot. Fits 2003 & 2004 Ford 6.0L Powerstroke Diesel Trucks. These boots degrade over time from exposure to oil and the elements, tearing or splitting in some cases, causing loss of boost and overall power. Ford: 6C3Z6C640C Item may differ slightly from picture..
$81.99
Brand: CSF Radiators Part Number: 7106
The CSF Heavy-Duty Intercooler is manufactured to provide durability and performance on your 2003-2007 Ford 6.0L Powerstroke. This heavy duty Intercooler is built using a bar and plate design with industry leading testing methods to maximize airflow and heat dissipation. These techniques allow CSF t..
$899.00
Brand: Dorman Products Part Number: 904-212
Various Ford Models 6.0L diesel 2007-03.OE# 6C3Z-6C640 C→Click Here For Fitment← Dorman Part number:  904-212..
$65.29
Brand: DieselSite Part Number: DSB6TO
NEW DESIGN WITH MOLDED INTERCOOLER PIPE RETENTION RIB AND TURBO OUTLET STOP!The kit includes the boot that connects the intercooler pipe to the turbo and the two T-bolt spring clamps as well The spring bolt clamps are 300 series stainless steel with zinc coated bolts with a 300lb clamping strength. ..
$131.00
Brand: DieselSite Part Number: DSIBK60
2003-2007 6.0L DIESELSITE Intercooler Boot Kit (With Steel Tubing Only) The kit includes the two boots that connect the inter-cooler pipes to the inter-cooler. It includes four T-bolt spring clamps. The spring bolt clamps are 300 series stainless steel with zinc coated bolts with a 300lb clampi..
$159.00
Brand: Sinister Diesel Part Number: SD-INTRPIPE-6.0-COLD
When the factory $#!+ just won't cut it, get yourself a Sinister Diesel Cold Side Intercooler Charge Pipe Product Features: Aluminum construction for lifetime rust free performance and heat dissipation Won’t split or crack like the factory plastic pipe can Mandrel bent powder coated aluminum t..
$265.99
Brand: Ford Motorcraft Part Number: 6C3Z-6C646-BA
Various Ford Models 6.0L diesel 2007-03. OE# 6C3Z-6C646-BA..
$237.60
Brand: AFE Part Number: 46-20104-B
The AFE 46-20104-B BladeRunner 3" Hot & Cold Side Intercooler Tubes increase flow, performance, and underhood aesthetics in your 2003-2007 Ford 6.0L Powerstroke. Built from 3" mandrel-bent tubing, these intercooler tubes outflow the stock and feature a powder coated wrinkle-black coating for heat re..
$444.24
Brand: DieselSite Part Number: DSIBK6
The kit includes the boot that connects the intercooler pipe to the intercooler. It includes two T-bolt spring clamps. The spring bolt clamps are 300 series stainless steel with zinc coated bolts with a 300lb clamping strength. Recommended torque is 60 in/lbs.This boot kit is designed to replace lea..
$85.00
Brand: AFE Part Number: 46-20109
The aFe intercooler tube represents the next generation of Diesel performance products. Perfect Fit:Tube comes complete with 4-ply heavy duty couplings and constant tension T-bolt clamps for a tight and secure installation. Flow and Performance:The intercooler tube is constructed of 3-1/2" mandre..
$241.29
Brand: Mishimoto Part Number: MMICP-F2D-03CBK
The Mishimoto MMICP-F2D-03CBK Cold Side Intercooler Pipe & Boot Kit for your 2003-2007 Ford 6.0L Powerstroke is the perfect upgrade the for the factory intercooler pipe on your truck. If your 6.0L Powerstroke came with a plastic intercooler pipe and you are tired of it blowing off the intake manifol..
$213.95
Brand: AFE Part Number: 46-20102-1
This BladeRunner Intercooler represents the next generation of intercoolers. The BladeRunner intercoolers utilize a 3.15" thick bar and plate design that is 44% larger than stock and outflows OE style tube and fin core designs by 40%! Silicone Couplers with beads are used for a leak-free seal. No bl..
$2,166.26
Brand: Mishimoto Part Number: MMBK-F2D-03CBK
Mishimoto is proud to release a direct-fit silicone boot kit with DuraCore technology designed specifically for the 6.0L Ford Powerstroke. Mishimoto DuraCore technology is the synthetic material that comprises the innermost layer of all Mishimoto silicone diesel boots. Compared to normal silicone, D..
$193.95
Brand: BD Power Part Number: 1047034
Intercooler & Boot Kit w/Intake Tube (Driver Side) for Ford Powerstroke 2003-2007 Features: Stock Inlet/Outlet Fitment Heavy Duty Clamps Driver Side (Outlet) Includes Metal Intake Pipe Replacement Can Hold 100PSI of Boost   The BD-Power 1047034 Intercooler Hose & Clamp Kit w/ Intake Tube ..
$478.95
Brand: BD Power Part Number: 1042710
DISCONTINUEDDesigned through testing at 130+ psi turbo boost pressure and 500-degree F turbo outlet temperatures, our extra thick cast end tanks with support struts have integrity and long life without ballooning and cracking. Curved cross sectional extruded tubes allow additional air flow t..
$0.00
Brand: XDP Mfg Part Number: XD406
Don't just replace the intercooler in your 2003-2007 Ford 6.0L Powerstroke, upgrade it with an XDP X-TRA Cool Direct-Fit HD Intercooler XD406. Manufactured using a bar and plate core design, the X-TRA Cool HD Intercooler offers a significant upgrade in strength and durability over the stock intercoo..
$0.00
Brand: Spearco Part Number: TNT70057
**Discontinued**6.0L Ford Powerstroke replacement SPEARCO intercooler upgrade We have measured an average intake air temperature drop of 336.8 degrees on a load dyno using aftermarket injectors. At 37 PSI boost, we measured less than 1 PSI of pressure loss across the core. Max EGT's on a SuperFl..
$0.00
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